Saturday, June 14, 2014

What is the difference between Chemistry and Chemical Engineering ?

Have you ever came across this question, what is the difference between Chemistry and Chemical engineering ? To put in simple words Chemistry mainly deals with the chemical aspects (like pH, electromotive force, reaction with water etc.,) of the chemicals, where as if you pick Chemical Engineering it deals mainly with physical aspects (like density, viscosity, diffusivity, boiling point etc., ). But you can find some properties commonly using in both streams.

Chemist work:

In general chemists take care of chemical reaction rates, properties of matter, research involved in the production of new chemicals. They use wide variety of equipment in laboratory to analyze the chemical behavior,composition, conductivity, pH, polarity, surface tension etc.,For example the reaction between a polar molecule and a organic compound depends on the affinity between those two chemicals. also the composition, pH of the products after the reaction will be given by the chemists.

Chemical engineer work:

Chemical engineers use the data provide by chemists to design a chemical industry. They much involve in designing the distillation columns, extractors, pressure vessels, reactors, by using the physical properties of chemicals. For example in a distillation column, temperature at the top and bottom of the column have predominant effect on the purity of chemicals.Chemical engineers used to work on simulators to solve complex problems related to process in a chemical industry.

Job profiles:

Chemists with post graduation and Ph.D have bright opportunities in the field of research. Also they can opt to work as chemists and R&D technicians with graduation.
Chemical engineers on the other hand have wide opportunities in the field of process engineering, design of chemical plants, chemical plant operation etc.,

Tuesday, April 29, 2014

First law of thermodynamics and sign convention of heat, work.

First law of thermodynamics

First law of thermodynamics states that
"Energy can be neither created nor destroyed but one form of energy can be converted to another form."
For example consider a ball is placed on the top of a table initially. It will have certain potential energy ( Energy possessed by virtue of its height ) as it is at a height from the ground. When it is allowed to fall from the table this potential energy will be converted into kinetic energy ( Energy possessed by virtue of its motion ). This kinetic energy will be converted to heat , sound etc., when it touches the ground.
In application of the first law to a given process, the sphere of influence of the process is divided into two parts namely system and surroundings. The region in which process occurs is the System and everything which the system interacts is the surroundings. First law of thermodynamics applies to both system and surroundings. In general,
Δ Energy of system  +  Δ Energy of surrounding  = 0
 For the above example if you consider ball as a system  initial energy is potential and final energy is kinetic,but the energy is gained by surroundings as heat and sound.

Systems are of two types.

  • Open = System which exchange both mass and energy with surroundings.
  • Closed = System which exchange only energy with surroundings.
For simplification here we are considering closed systems only. In general system contains some internal energy ( in the form of attractions and vibrations ) and this tend to change when the heat is added or removed, when work is done on the system or delivered by the system.For closed systems energy transfer between system and surroundings takes place in the form of work and heat. ( where as in open systems internal energy will be associated in transit also i.e., at entry and exit of the system ). For closed systems energy changes mostly occur in internal energy. So,
Δ Energy of system = Change in internal energy  = ± Q ± W 
Only change in internal energies can be found as it is hard to know the energy associated with  attractions and vibrations. Q is heat and W is work.

Sign Convention for heat and work.

Q and W always refer to system. 

  • Heat given by the system, Heat produced by the system = -Q
  • Heat given to the system, Heat supplied to the system = +Q

  • Work done by the system, work produced by the system = -W
  • Work done on the system, work given to the system = +W
Example :

Δ Internal energy  =  Q - W 

Heat is given to the system and work is done by the system.





Tuesday, April 15, 2014

How to solve excess air problems in Chemical Engineering?


In learning Chemical process calculations you might have encountered with the excess air or excess oxygen problems. This is more common in combustion type of problems, where oxygen is used as a aid to combustion. One can easily solve this kind of problems by simply noting down the four points. they are,
  1. How many compounds are there which can be combustible ?
  2. How much of oxygen is already there ?
  3. How much actual oxygen is to be supplied ?
  4. What is the percentage excess given ?
Consider a example where methane ( CH4 ) undergoes combustion with air, according to the reaction,

CH4     +         2O2      =         CO2     +          2H2O

CH4     +          Air (O2 + N2)                        =         CO2  +          2H2O  +          N2

One mole of methane burns in the presence of two moles of oxygen giving one mole carbon dioxide and two moles water. If the above combustion occurs at 100% conversion rate the output stream contains only Carbon dioxide and water, if the conversion rate is less than 100%  then the output contains unreacted methane ( CH4 ), unreacted oxygen, carbon dioxide and water. ( If we are considering air as the source for oxygen then output contains nitrogen also, because air contains 21% Oxygen and 79% Nitrogen and this 21% oxygen should be sufficient to achieve the given case ).

Let us consider the case where 2 Lb mole methane is burnt with 20% excess air in order to ensure complete combustion of methane. then what is the output gas composition ?
 Now apply the four steps.
  1. Methane is the only compound which undergoes combustion.
  2. Along with methane there is no oxygen , so oxygen already present is zero.
  3. For 2 Lb mole methane 4 Lb mole oxygen is to be supplies as per stoichiometry.
  4. But 20% excess air is supplied so indirectly it means that 20% excess oxygen is considered, so total oxygen moles = 4 Lb moles + 4*20/100  Lb moles = 4 *1.2 Lb moles.
Output gas composition :
Methane ( CH4 ) is completely burnt so for 2 Lb moles methane 2 Lb moles carbon dioxide will form along with 4 Lb moles water as per stoichiometry. But the unreacted oxygen = 4*1.2 - 4 Lb moles = 0.8 Lb moles. Nitrogen in output is calculated by
Total air in = total oxygen/0.21 = 4*1.2/.21 = 22.857 Lb moles
Total nitrogen in inlet air  =  total air * 0.79 =22.857*.79 = 18.057 Lb Moles.

( If there is oxygen along with methane then net oxygen required for combustion = oxygen required for combustion as per stoichiometry - oxygen already present . Now apply percent excess to this quantity and proceed further )

Now start your own calculation. All the best.



Saturday, March 8, 2014

Pressure measurement calculations in U - Tube and Inclined tube manometers using Microsoft Office Excel.

Pressure is defined as the force exerted per unit area. In Chemical, Mechanical and Civil Engineering works pressure measurement is important in determining the frictional losses, velocity ( Using Hagen Poiseuille equation), pipe line size, etc., Also the pressure difference will indicate the type of pump, compressor to be used in liquids and gases. In order to measure the pressure difference existing in a pipe, we can use a U -Tube manometer. The two ends of the U - Tube manometer are connected to pipe in such a way that one end will be at upstream and the other in stream. Due to the pressure difference in pipe the level in the manometer limbs will differ, we will use this difference for pressure drop calculation. For this type manometer , density of manometer liquid should be higher than the density of liquid in pipe.U- tube manometer is used for normal pressure difference calculation in pipelines.
Inclined Tube Manometer calculation using Microsoft excelU Tube Manometer calculation using Microsoft excel

Where as inclined tube manometer is used for measuring small differences in pressure, here enlargement is provided in the vertical leg so that the movement of meniscus in the enlargement is negligible within the operating range of the instrument.
You can Download the pressure difference calculation Excel sheet here. It includes pressure conversion feature.
https://www.dropbox.com/s/6g2qu2umjn4w86r/U-tube%20manometer.xlsx

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Excel file for pressure calculation in manometer.



Tuesday, March 4, 2014

Use of Microsoft Office Excel in Chemical engineering calculations.

In Chemical engineering, people need to solve lot of problems in the process calculations. If done by manual method these calculations consume more time and often creates confusion. On the other hand we can use simulation software to solve small material balance  to mighty design calculations, but they are too expensive to install for personal use. Even though some free simulation software are available, they are restricted to some calculations only. Then what is the solution? Here comes Microsoft Office Excel. In Microsoft Excel you can perform small arithmetic operations like addition, subtraction, multiplication, blah blah . to complex problems like iterations for a required case.
Use of Excel in Chemical Engineering Calculations.
Microsoft Excel is equipped with some predefined functions along with charts (includes line,bar,pie charts,etc.,) which are very helpful to solve the process calculations. For example cost of production can be compared between different process by using charts for a given compound. You can also define your own function in Excel if you know VBA (Visual Basic Application) programming, which can reduce your hectic work considerably. Microsoft Excel can handle lot of information which can be compiled for the given instructions. This is particularly useful in doing the material balance calculations in stream wise across different sections like reactor, columns, strippers, etc.,
A lot of predefined and calculated excel sheets are available in internet. Here are some useful websites.

  1. http://www.chemsof.com/
  2. http://excelcalculations.blogspot.in/p/chemical-engineering-calculations.html
  3. http://www.mycheme.com/category/spreadsheets/

Invest your time in learning excel and  you can easily solve complex problems in Microsoft Office Excel.
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